During the pandemic, a pharmaceutical client that developed an OTC rapid antigen COVID-19 testing kit, needed to swiftly launch the kit nationwide. Within five days, Praxis established a dedicated production line, integrating advanced equipment and deploying over 200 employees resulting in the assembly of more than 20 million high-quality kits within eight months. The successful initiative enabled widespread distribution of affordable and easy-to-use self-testing kits, allowing consumers to test without the usual barriers or inconveniences.
To efficiently design and operate a dedicated production line for the rapid assembly of COVID-19 testing kits with adherence to high-quality standards. The client’s goal was to enhance public health efforts by providing accessible self-testing solutions with speed, simplicity, affordability, access, and reliability.
Praxis designed and implemented a custom production line in under five days to expedite testing kit assembly. Praxis ensured that the production line was fully operational and capable of high output. This quick turnaround was essential to meet the urgent demand for COVID testing kits during the pandemic.
Praxis’  rigorous approach not only met but exceeded the client’s project requirements. Praxis integrated multiple pieces of equipment with critical control points. Closely monitoring each stage of the process to identify and address any potential issues immediately.
Over 200 employees were organized into two shifts, enabling the assembly of over 20 million kits efficiently within eight months. This strategic workforce management allowed for flexibility and adaptability in response to production demands.
With an urgent need for COVID-19 testing kits, Praxis created a rapid and efficient process, establishing a custom production line in under five days. Implementing quality control measures, and effectively managing a scalable workforce, Praxis successfully delivered over 20 million high-quality kits at over 100 kits per minute. Designated as an essential business, Praxis supported the client’s mission to provide OTC rapid antigen kits nationwide, enabling consumers to perform self-testing without lines, wait times, barriers or inconveniences.
Cartoning and Custom Kitting
Over 20 million kits, with multiple unique components, assembled in an eight-month period.
Praxis established a custom production line in under five days with redundancy and critical control, exceeding client’s requirements.
Praxis achieved a peak production rate of over 100 kits per minute using a semi-automated processes.
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